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Kern 91 Card Mailing System
Kern 91 Card Mailing System
The simple user friendly solution for mid-range volumes
Kern 91 represents a further highlight on its range of automatic card affixing and mailing systems.
A simple A-Z solution designed for the needs of the mid-range sector, the Kern 91 arrives up to a max speed of 4,000 card placements per hour.
Kern 91 focuses on easy operation and being user friendly, making an articulated process simple to set and use. With simplified modules and advanced electronics, time setting for jobs are drastically reduced to zero. Whether bulk volumes or shorter intensive jobs, a sequence of guided steps on the control panel leads to automatic and quick preparation, making mechanical intervention practically null.
The ultra compact and functional design is the other main attraction of the Kern 91. It occupies small space and configured to be run by one operator only, making it extremely cost effective.
Built with top quality and solid material for optimum throughput, ergonomic and security operations, K91 excels in high intensive production 24/7 environments.
Though simple and easy, the Kern 91 small footprint gives lasting impression providing highest reliability, accuracy and presentation quality; three primary key factors when it comes to send cards to your customers.
Highest Innovation
Patented Robot Technology for card application: faster accuracy with less intervention;
A compact automatic folding system to be faster, higher finished on various solutions in less space;
Inbuilt inserting module from Kern’s consolidated enveloping technology: no connection to external units.
Highest Security
Each card and carrier is identified to ensure right combination;
Each piece is constantly monitored along the system and generates a tracking record;
Miss reading, irregular proceeding or malfunctions either divert or halt the system;
The Kern 91 can integrate a series of checkpoints for more certain processing accuracy.
Highest Versatility
Variable n. of cards (up to 4) and position on each mail piece within the same job;
Variable carrier sizes, n. of pages per mail-piece with one to one communication (if printer connected);
Variable folds: “C” - “Z” - “G” - Half fold - Gate - Accordian - Map - No fold - regular or “irregular”- nesting or single;
Various envelope format with addition of one or more inserts in matching or selectivity mode.
Highest Performance & Cost Effectiveness
High speed placement;
Quicker set up time and changes from job to job;
Series of measures on the individual components of the system to sensibly reduce down-timing;
The optimized modeling of the K91 system assure a Higher productivity leading to lower cost per single unit.
Video Presentation of Kern 91 Card Affixing and Inserting System :
Block Diagram of Kern 91
Components Kern 91
Whether small or big, Kern 91 single components are specifically designed to provide the highest standards of functionality with easy handling and adequate control devices.
Robot The patented Pick & Place Robot is the real technological innovation of the Kern 91 system.
Equipped with an extended arm and rotation device, the device takes the single card and places it accurately on the set position on the carrier, whether landscape, portrait or any angle of rotation.
It is the unbeatable performing solution for card placement either for rapidity or flexible purposes.
High processing speed and long continuity to assure high productivity rate;
Precise and accurate repetition rate;
Simple programming to adapt to job process, even on one to one basis;
Ultra compact and silent. No vibrations on the system;
Two ergonomic loaders with high loading capacity for extended autonomy;
Top load bottom picking for continuous process;
Programmable Single or Dual withdrawal on flat or embossed cards;
Visual/acoustic sensors warning to detect emptying loader and missed pickling.
Barcode and Data matrix - magnetic stripe - OCR - contact and contactless chip (RFID)
System can be equipped with dual controlAND/OR mode
Parallel guide for safe card transport avoiding damages and scratches
Easily extendable and structured to integrate further modules
Card eject with automatic system re-aligned
Sensor on each single step for full tracking
Ultrasonic sensor to detect double card presence.
Label Application
Placement over working line for better access and service;
Large diameter reel (350mm) for major autonomy;
Controls to stop the system after a pre-set n. of non correct applications.
Folding
Document pre-fold prior card placement;
Document re-opening for card(s) application;
Final closure;
Re-positioning for correct inserting into envelope;
Possible foldings : C, Z, G,S, Half fold, No fold, Regular or Irregular
Machine Control
K91 is controlled by a specific WINDOWS operating software developed by KERN.
Job Manager is an easy intuative interface for the operator to set up a job in just a few minutes, with consequent adjustment of system components.
Access right can be defined for system entry.
Kern flexible software also prepares and transmit layouts to connected printers for issue of carriers, combining fixed and variable data , whether text or graphics.
The software includes various diagnostic functions to easy control machine process and its components.
Inserting Kern 91
Experienced know-how.
Kern 91 units employs Kern proven enveloping technology placed on its high speed inserters, installed world-wide during the years.
Smaller foot print.
The inserting unit is in the form of a reduced module which can be retro-fitted in a second moment. No inserters, no interface: only the essential to be more compact with less investment without compromising performance.
Ready to…stretch.
Kern Inserting module has a modular construction, future hardware/software upgrades are always possible (enclosures readers, printers, bins ,sorters).
Machine Control Kern 91 is controlled by a specific WINDOWS operating software developed in KERN.
Jobs Manager is an easy intuitive interface for the operator to set up a job in just a few minutes, with consequent adjustment of system components.
Access rights can be defined for system entry.
Kern flexible software also prepares and transmits layouts to connected printers for issue of carriers, combining fixed and variable data, whether text or graphics.
The software includes various diagnostics functions to easy control machine process and its components.
Highest Modularity Inspired to be extremely modular, the Kern 91 can be further extended and retro fitted with additional modules to satisfy the highest needs of customization, protecting end user’s investment. Further options and integrations:
Online connection to a digital printer of adequate capacity; It reduces turnaround time, production steps with increase of efficiency and security, with lower human handling and error. Card loading does not require o respect a ordered sequence while re-prints can be processed on the system to close the job loop;
Additional loaders for multiple card feeding;
Card loaders attachable for better security and efficiency;
Additional labeling units (activation label, scratch off, tamper proof labels);
Conveyor output in case of non inserting;
Weighing scale for carrier (prior inserting) or envelope at the end of the line;
Envelope printing;
Envelope sorting;
In line Combinations for Customized Solutions.
Specifications Kern 91
Cards
Card size
54 x 42.5 mm - (Minicard)
54 x 86 mm - (ISO 7810)
Card thickness
Min. 0.4 mm
Max. 0.8 mm
Card Identification
Mag-stripe(Hico/Loco) , Contact/less chip, Barcode (1D/2D
major types), OCR
Card buffer
20 step card wheel for on line carrier printing
Carrier
Carrier size
Min. 93 x 145 mm
Max. 150 x 216 mm
Carrier density
Min. 80 gr/m2 Max. 140 gr/m2
Carrier loading capacity
500 without autoloader
3.500 with autoloader
Carrier identification
- Bar Code (1D/2D major types)
- OCR
Placements
Card placement speed
Up to max. 4.000
Attachment
Bi-adhesive labels
Amount of cards
Up to 4 single per each page -
variable on each mail piece of same job
Position of Cards
Variable within each mail piece of same job
Landscape, portrait or selected degree of inclination
We, Kian Gwan Sales Department, are pleased to receive your questions and/or consultation about our products. Please kindly fill in below form and send it to us ( พนักงานฝ่ายขาย ของ บริษัท เคี่ยนหงวน วิสาหกิจ จำกัด มีความยินดีที่ตอบคำถาม และ/หรือ ให้คำปรึกษาท่าน เกี่ยวกับรายละเอียดต่างๆของสินค้า ขอให้ท่านกรุณากรอก รายละเอียดของความต้องการของท่านและแจ้งให้บริษัทฯทราบตามแบบฟอร์ม ดังต่อไปนี้ )
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